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Introducing Consystence: AI-Native Industrial IoT

We're building the future of industrial automation—where AI understands your plant as well as your most experienced operators.

GT
Garry Thomas
Consystence Team
Tags: announcement ai industrial-iot

After 20 years in mining automation, I’ve watched operators struggle with the same fundamental problem: industrial systems generate enormous amounts of data, but finding the right information at the right time requires deep expertise and significant effort.

The Problem with Traditional SCADA

Traditional SCADA systems were designed for a different era. Static screens, rigid hierarchies, and reactive troubleshooting. When something goes wrong, operators must manually correlate alarms, check multiple screens, and rely on institutional knowledge to diagnose problems.

This approach doesn’t scale with the complexity of modern mining operations, and it certainly doesn’t leverage the power of artificial intelligence.

A Different Approach

Consystence reimagines industrial IoT from the ground up. Instead of static screens, we generate dynamic interfaces based on operator queries and current plant state. Instead of alarm lists, we provide AI-powered diagnostics that understand your electrical drawings, PLC logic, and operational procedures.

Dynamic Interface Generation

Ask “Why is pump 1 not running?” and get a purpose-built interface showing exactly what you need to know:

  • Current pump status and recent alarms
  • Electrical circuit status from your drawings
  • Interlocks and safety systems
  • Historical performance data
  • Recommended troubleshooting steps

AI-Powered Diagnostics

Our AI models are trained on industrial documentation patterns, not just sensor data. They understand:

  • Electrical single-line diagrams
  • PLC ladder logic and function blocks
  • P&ID drawings and process flows
  • Maintenance procedures and troubleshooting guides

This means faster diagnosis, better root cause analysis, and reduced dependency on tribal knowledge.

Built for Industrial Reality

Every feature is designed with mining operations in mind:

  • Edge-to-cloud architecture handles intermittent connectivity at remote substations
  • Nvidia Orin edge devices provide local AI processing and data buffering
  • Voice-enabled mobile interface for hands-free field operations
  • Enterprise security with multi-tenant isolation and complete audit trails

What’s Next

We’re currently in active development, building on production PLC libraries from real mining operations. General availability is planned for 2026.

If you’re interested in participating in our beta program or learning more about Consystence, get in touch. We’re excited to share what we’re building and hear about your challenges.


Consystence is developed in partnership with Deftec, bringing together decades of mining automation expertise with cutting-edge AI research.

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